UR8 - Stacja odpylająca Zyg Zag Erfor

Granulating Machine Line

Zyg Zag dust extraction station

Revision presented: 700

Optimized for plastic processing

HDPE

PP

ABS

Compliance with applicable regulations and legal requirements

Performance up to

2500 kg/h

Average performance in automatic mode

Energy intensive

15 kWh

Installed power

Return on investment even in

2 years

Taking into account the average market rates

Key data about Zyg Zag UR8 dust extraction station—2500 that will allow you to make a rational decision

Not less than the projected result

Production efficiency

up to 2500 kg/h

granulate processing

The performance takes into account the continuous 24 h operation of the machine.

01

/

01

Exploitation

improving hygiene and safety

power consumption

We have achieved a low level of energy consumption while maintaining the full efficiency of the machine.

lower costs

maintenance and maintenance

Robust workmanship and the absence of quick-wear elements reduce the frequency of inspections.

saving service costs

and energy

The station removes fine fractions at the initial stage of filtration — thanks to this, it relieves the load of the final devices, increases their efficiency and service life.

01

/

03

Business and Optimization

easy access

thanks to automation

Simple rotor plate replacement and quick service access.

lower costs

exploitation

Energy-saving components and design reduce power consumption.

01

/

02

The above figures and amounts have been calculated according to industry averaged values for the UR8-2500 machine variant.

Key Features Zyg Zag UR8 dust extraction station

UR8 - Separacja aerodynamiczna

01

Stainless steel construction

made of high quality steel resistant to moisture and adapted to harsh operating conditions, prolongs the service life of the machine.

UR8 - Regulacja intensywności odpylania

02

High energy efficiency motors

that is, premium class (IE4 and IE5), provide high efficiency with low cost of use.

UR8 - System automatycznego odpylania

03

Automatic dust removal system

combined with bag filtration or cyclone effectively reduces dust emissions in the process, thereby improving occupational hygiene.

UR8 - Zygzakowy tor przepływu

04

Zigzag flow path

uses repeated changes of air direction to increase the efficiency of the filtration process.

UR8 - Zabudowana konstrukcja

05

Built-In Construction

ensures tightness and hygiene of the process, without loss of raw material and dust outside the device.

Practical
Erfor® design

Compact sizes

Thanks to the reduced dimensions, the machine takes up less space and allows the recycling line to be expanded.

Convenient access and ergonomics

We have introduced solutions that significantly facilitate access to key machine components and replacement of consumable parts.

Occupational hygiene

New design with soundproofing and dust extraction systems improves working conditions. It makes it easier to keep the machine clean and reduces noise by 20%.

Variants and specification Zyg Zag Erfor UR8® dust extraction station

Optimized for plastic processing

HDPE

PP

ABS

UR8—500

UR8—700

Dimensions (mm)

Overall dimensions

width | length | height

1892 | 2100 | 3928

1892 | 2100 | 4928

Performance

Engine power

kW

15

15

Yield

kg/h

1500

2500

Performance

Yield

Customize the machine to the needs of your production

As a machine manufacturer, we have more opportunities. Discuss the non-standard requirements of your production with an Erfor advisor during a non-binding consultation — Make an appointment

Modern
management panel

Nowoczesny panel zarządzania - Erfor

Production and team management

The management panel for executives gives quick access to data on performance and process duration, predictions and historical data, among others. You can optimize the working time.

Intuitive interface and service center

We have taken care of the clarity of the interface, which makes it easy to efficiently control the operation of the machine from one place, without moving around the entire line.

Remote access

Monitor and manage production from your device anywhere with mobile and PC/MAC apps.

Make an investment calculation inthe station is extraction by Zyg Zagwith an Erfor® advisor

Free and non-binding consultation is to examine the needs of your production, present optimal solutions, calculate their business profitability and answer any questions.

Additional
production tests

01

Performance tests

Verify the capabilities and performance of the XR8 extruder in practice. Test it on the raw material you intend to process.

02

Qualitative tests

Find out how good quality granules you can get, so you will find more recipients of your recyclate.

Absolute
Erfor® support

Consulting and design

Thanks to the data and our know-how, decision making and implementation will be easier.

We will design the placement of machines, the arrangement of which will be optimal in terms of efficiency, ergonomics and compactness of production.

Startup and Optimization

Once the machine is manufactured, we will take care of its transport, location and commissioning.

In order to maximize performance, we will monitor the operation of the machines in relation to the specifics of production, introducing additional optimizations on an ongoing basis.

Service Support

01

Response in 24h, repair within 72h

02

Intervention reporting module

Dedykowany opiekun - Erfor

03

Dedicated caregiver

04

Ongoing support

We provide warranty and post-warranty services

05

Online Diagnostics

Remote support with online service diagnostics

06

Regular inspections

Production stability due to periodic inspection visits and maintenance

07

Service Reactions

We carry out commissioning, service trips and modernization of existing installations

08

Own spare parts warehouse

In stock the necessary consumable parts for the machines during their useful life

09

Cooperation with manufacturers

Key European manufacturers provide us with access to proven machine components

10

Advisory

Technical support and advice on the development of recycling process technology

11

Construction projects

We develop customized designs and layouts of production lines

Make an investment calculation inthe station is extraction by Zyg Zagwith an Erfor® advisor

Free and non-binding consultation is to examine the needs of your production, present optimal solutions, calculate their business profitability and answer any questions.

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Granulating Machine Lines

In the Erfor® range you will find complete lines of machines for plastic granulating. They include cutting, drying and granulate forming processes in one system.

Washing machine lines

Washing lines for plastics form machines for crushing, rinsing and filtering impurities. We have adapted them to common types of plastic.

Recycling machines

We have adapted Erfor® recycling machines for shredding, washing and granulation of waste for the recycling of bottles, packaging, films and mixed plastics.

Range of recycling machines

The Erfor® range includes recycling machines designed for efficiency, ease of use, energy efficiency and occupational hygiene in processing plants.

Recycling lines

The Erfor® plastic recycling line includes shredding, washing, drying and granulation modules. We allow them to be configured for different fractions of waste.

Plastic recycling lines

The machines in the plastic recycling lines are designed for companies engaged in the processing of plastics. We have adapted Erfor® solutions for the complete processing of HDPE, LDPE and films.

Bottle recycling machines

Recycling HDPE bottles requires machines for shredding, rinsing with hot water and removing labels and organic contaminants. You will find them in our recycling lines.

Complete recycling machines

We offer complete lines of recycling machines: from washers to granulation systems to compactors. All of them serve to obtain maximally pure granules.