Granulating Machine Line

Recycling
extruder

Presented version: 200

Optimized for plastic processing

LDPE

LLDPE

HDPE

PP

Compliance with applicable regulations and legal requirements

Performance up to

2500 kg/h

Average performance in automatic mode

Energy factor

0.38 kWh/kg

Average power consumption

Return on investment

2 years

Taking into account the average market rates

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Key data about extruder XR8—200that will allow you to make a rational decision

Not less than the projected result

Production efficiency

up to 2500 kg/h

Produced Granules

The efficiency takes into account the continuous 24h operation of the machine on raw material with humidity up to 6%.

+50%

more efficient degassing of process by-products

Degassing systems ensure the right quality of the recycled material even at full capacity.

99,9%

Purity of plastic by filtration of impurities

Plastic filters remove any remaining impurities from the mass of plasticized plastic.

+40%

more efficient filling of the plasticizing system

Improved plasticizing system designs and new technologies ensure stable and optimal material feeding into the extrusion process.

up to 30%

more efficient operation thanks to automation and control of conditions in the compactor

Sensors and control algorithms allow you to set the relationship between processes and automate work.

01

/

05

Exploitation

15%

Energy recovery through recuperation

The system recovers heat from the plasticizing system and reuses it in the agglomerator, which reduces energy consumption.

up to 300%

higher service life

The latest surface coating technology and the right materials guarantee improved durability of knives and moving parts, which reduces the need for service.

01

/

02

Business and Optimization

Lower employment costs

staff to service

One person can handle the entire technological line thanks to the automation of processes.

Improving cleanliness and comfort

by reducing noise by 20% and dust by 45%

Dust extraction systems, easy-to-clean design and a noise level of less than 85 dB increase the hygiene of the work.

Lower costs

by reducing water consumption and cooling capacity

The technology reduces the need to spray water only in emergency situations, and the optimized design and advanced controls improve the energy balance of the system.

More free space

with 10% smaller machine dimensions

We have reduced the dimensions of the equipment through modular construction and optimization of the structure.

01

/

04

The above figures and amounts have been calculated according to the industry averaged values for the XR8-200 variant.

Key features extruders XR8

XR8 - Izolacja akustyczna istotnych elementów

01

Soundproofing

extruders, thickeners, motors, gears through soundproof covers ensures comfortable and safe operation.

02

Tightness of devices

and dust reduction systems, facilitate the maintenance of cleanliness in the workplace and in the plant.

03

Current security systems

ensure operator protection in accordance with the standards, while maintaining intuitive operation of the machine.

04

Modular design

automates and reduces the necessary activities, facilitates the operation and maintenance of the machine in motion.

XR8 - Układ jezdny zintegrowany z podporami

05

Integrated chassis

with extruder supports makes it easy to operate, service and change equipment settings.

XR8 - Układy plastyfikujące dostosowane do przeznaczenia

06

Plasticizing systems

tailored to the purpose, we design to optimize the processes in a given application.

Implemented technologies

Thermal energy recovery

The heat from the plasticizing system is recovered and used for other steps. This reduces overall energy consumption and reduces operating costs.

Automatic steam extraction

The system itself removes moisture from the agglomerator, which stabilizes the process conditions, increases efficiency and improves the quality of the final recycle.

XR8 - Hybrydowy układ grzejno-chłodzący

Hybrid heating and cooling

The precise temperature control system translates into greater stability and efficiency of the process.

Automatic degassing system

The system ensures the best recycled quality even at full capacity thanks to the automation of control and operation through electrical and pneumatic systems.

Automatic Compactor Gate Valve

Intelligent gate control regulates the conditions in the agglomerator in real time and further steps. This ensures a stable flow without fluctuations in quality or performance.

Automatic Plastic Filtration

After each step, a series of filters remove contaminants from the recycle bin that could affect its quality.

IE5 efficiency class engine

Ultra Premium Efficiency. We use main drives with the highest degree of energy efficiency, only from renowned global manufacturers.

Practical
‍Erfor® design

Compact sizes

The reduced dimensions of the machine allow to reduce the required area and give convenience for the expansion of the recycling line.

Convenient access and ergonomics

We have introduced solutions that significantly facilitate access to key machine components and replacement of consumable parts.

Occupational hygiene

The new design is a significant improvement in working conditions. Easier to keep the machine clean, as well as reduce the noise level below 85 dB.

XR8—80

XR8—100

XR8—120

XR8—140

XR8—160

XR8—180

XR8—200

Dimensions (mm)

Screw diameter

80

100

120

140

160

180

200

Equipments

Extruder motor power 1

kW

75

90–132

160-200

200–250

315–355

355–400

450–560

Extruder motor power 2

kW

55

75

90

90–132

132–160

200–250

Compactor motor power

kW

75

90

132

160–200

250–315

315–355

355–400

Performance

kg/h

400–600

600–750

700–900

900–1300

1300–1650

1700–2000

2000–2500

Exploration

Energy factor

kWh/kg

0.25–0.30

0.30–0.32

0.35–0.42

0.33–0.38

0.30–0.35

Customize the machine to the needs of your production

As a machine manufacturer, we have more opportunities. Discuss the non-standard requirements of your production with an Erfor advisor during a non-binding consultation — Make an appointment

*Average values given for 35 mm LDPE material in cascade configuration with double degassing on each extruder.

Modern
‍management panel

Intuitive interface

We have taken care of the clarity of the interface, which will make it easier for you to control key data and agile control of the machine operation.

One Control Center

Managing production from one place without having to move around the entire line is a way to reduce staff, optimize working time and be more agile in response.

Remote access

Monitor and manage production from your device anywhere with a secure internet connection.

Przekalkuluj inwestycję w wytłaczarkę XR8 z doradcą Erfor ®

Make an investment calculation in XR8 extruder with an Erfor® advisor

Free and non-binding consultation is to examine the needs of your production, present optimal solutions, calculate their business profitability and answer any questions.

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Additional
‍production tests

01

Performance tests

Verify the capabilities and performance of the XR8 extruder in practice. Test it on the raw material you intend to process.

02

Qualitative tests

Find out how good quality granules you can get, so you will find more recipients of your recyclate.

Absolute
‍Erfor® support

Consulting and design

Thanks to the data and our know-how, decision making and implementation will be easier.

We will design the placement of machines, the arrangement of which will be optimal in terms of efficiency, ergonomics and compactness of production.

Startup and Optimization

Once the machine is manufactured, we will take care of its transport, location and commissioning.

In order to maximize performance, we will monitor the operation of the machines in relation to the specifics of production, introducing additional optimizations on an ongoing basis.

Service Support

01

Response in 24h, repair within 72h

02

Intervention reporting module

03

Dedicated caregiver

04

Ongoing support

We provide warranty and post-warranty services

05

Online Diagnostics

Remote support with online service diagnostics

06

Regular inspections

Production stability due to periodic inspection visits and maintenance

07

Service Reactions

We carry out commissioning, service trips and modernization of existing installations

08

Own spare parts warehouse

In stock the necessary consumable parts for the machines during their useful life

09

Cooperation with manufacturers

Key European manufacturers provide us with access to proven machine components

10

Advisory

Technical support and advice on the development of recycling process technology

11

Construction projects

We develop customized designs and layouts of production lines

Make an investment calculation in XR8 extruder with an Erfor® advisor

Free and non-binding consultation is to examine the needs of your production, present optimal solutions, calculate their business profitability and answer any questions.

Explore our offer

Granulating Machine Line

Washing machine line

Granulating Machine Line

Washing machine line

Recycling extruder

Key data about extruder XR8—200that will allow you to make a rational decision

Production efficiency

Exploitation

Business and Optimization

Key features extruders XR8

Soundproofing

Tightness of devices

Current security systems

Modular design

Integrated chassis

Plasticizing systems

Implemented technologies

Thermal energy recovery

Automatic steam extraction

Hybrid heating and cooling

Automatic degassing system

Automatic Compactor Gate Valve

Automatic Plastic Filtration

IE5 efficiency class engine

Practical ‍Erfor® design

Compact sizes

Convenient access and ergonomics

Occupational hygiene

Variants and specification extruders Erfor XR8®

XR8—80

XR8—100

XR8—120

XR8—140

XR8—160

XR8—180

XR8—200

Dimensions (mm)

Screw diameter

Equipments

Extruder motor power 1

Extruder motor power 2

Compactor motor power

Performance

Performance

Exploration

Energy factor

Modern ‍management panel

Intuitive interface

One Control Center

Remote access

Make an investment calculation in XR8 extruder with an Erfor® advisor

Additional ‍production tests

Performance tests

Qualitative tests

Absolute ‍Erfor® support

Consulting and design

Startup and Optimization

Service Support

Response in 24h, repair within 72h

Intervention reporting module

Dedicated caregiver

Ongoing support

Online Diagnostics

Regular inspections

Service Reactions

Own spare parts warehouse

Cooperation with manufacturers

Advisory

Construction projects

Make an investment calculation in XR8 extruder with an Erfor® advisor

See also

Dynamic cleaner

Screw press

Granulation system

Centryfuge

Vacum system

Prewasher

Compactor

Extractor fan

Buffer

Recycling
extruder

Practical
‍Erfor® design

Modern
‍management panel

Additional
‍production tests

Absolute
‍Erfor® support